The effectiveness of any chemical auxiliary in textile processing hinges not only on its inherent quality but also on the precision of its application. NINGBO INNO PHARMCHEM CO.,LTD. provides comprehensive softener flakes that can be integrated into various stages of textile finishing. Understanding the optimal application methods ensures maximum benefit and consistent results.

Broadly, softener flakes can be applied using two primary methods: padding and dipping. Each method has its advantages and is suited for different production scales and fabric types. For instance, the padding method is often favored for continuous processing lines, offering efficient and uniform application across large volumes of fabric.

In the padding process, a fabric is passed through a trough containing the softener solution, followed by squeeze rollers to remove excess liquor. The dosage for comprehensive softener flakes in this method typically ranges from 20-30g/L of a 10% solution, applied at temperatures between 30-40°C. This technique allows for precise control over the amount of softener deposited onto the fabric, ensuring an even distribution for a consistent soft finish.

The dipping method, on the other hand, is more common in batch processing, such as in dyeing machines or specialized finishing equipment. Here, the fabric or yarn is immersed in a bath containing the softener. For dipping applications, the dosage for softener flakes is generally between 3-8% based on the weight of the fabric (o.w.f.), using a 10% solution at temperatures of 40-50°C for about 30 minutes. This allows the softener to penetrate the fibers thoroughly, yielding excellent softening results.

For manufacturers seeking efficiency and ease of use, the availability of cold water soluble softener flakes is a significant advantage. These can be dispersed in water at ambient temperatures, reducing the need for heating and thus saving energy. Regardless of the chosen method, proper dilution and mixing of the flakes are crucial to create a stable emulsion or paste before application.

At NINGBO INNO PHARMCHEM CO.,LTD., we work closely with our clients to determine the best application strategy for their specific needs. By understanding these softener flake application methods, textile producers can optimize their processes, reduce costs, and consistently achieve the desired fabric hand feel that sets their products apart in the market.