Optimizing Ceramic Body Strength: A Guide to Chemical Additives by NINGBO INNO PHARMCHEM CO.,LTD.
The ceramic industry is constantly seeking ways to improve product quality while managing resource availability. With high-quality porcelain clay becoming increasingly scarce, manufacturers are often compelled to use clay with a higher proportion of barren materials. This shift, while economically driven, can introduce significant challenges, leading to defects such as cracks, broken corners, and missing edges in the final ceramic products. NINGBO INNO PHARMCHEM CO.,LTD. offers a specialized chemical additive designed to counteract these issues and significantly improve ceramic body strength.
This innovative additive functions by enhancing the dry body strength and improving powder fluidity, making the forming process more manageable. Unlike some traditional body reinforcers, it does not adversely affect the mud's performance or fluidity, ensuring smooth production workflows. A key mechanism is its ability to form a cross-linked network structure during mud spray drying. This structure effectively binds the body powder together, acting as a crucial skeleton that dramatically boosts the strength of the ceramic body, especially in its green state before firing. This makes it an essential ceramic industry chemical additive for modern production.
The benefits extend to improved resistance against damage during conveying and drying processes. By strengthening the blank body, the additive helps prevent defects that typically arise from insufficient strength, such as cracking during vibration or drying. Furthermore, it ensures a good binding property of the powder, leading to a more cohesive and durable green body. This product's effectiveness in enhancing the green body strength is particularly noteworthy, as it directly combats the common issue of easily damaged edges and corners.
NINGBO INNO PHARMCHEM CO.,LTD.'s additive also offers advantages in terms of process flexibility. It doesn't cause thickening of the ceramic mud, maintaining optimal fluidity for easier transport. The enhancement effect is remarkable, and importantly, it does not form any black hearts in the tile during sintering, a common problem with some reinforcing agents. The suggested dosage is typically between 0.15% to 0.3% of the ball grinding dry material, which can increase green and dry strength by over 50%. For manufacturers looking to buy this solution, understanding the right application is key.
To achieve the best results, it is recommended to add the material during the ball milling process before ball milling is complete or directly into the mud pool for mixing. This ensures uniform distribution and maximum efficacy. For those interested in the price and availability of this crucial ceramic body reinforcing agent, consulting with NINGBO INNO PHARMCHEM CO.,LTD. is the recommended first step. By integrating this advanced additive into their production, ceramic manufacturers can achieve higher quality products, reduce waste, and optimize their use of raw materials, paving the way for more sustainable and efficient operations.
Perspectives & Insights
Bio Analyst 88
“It doesn't cause thickening of the ceramic mud, maintaining optimal fluidity for easier transport.”
Nano Seeker Pro
“The enhancement effect is remarkable, and importantly, it does not form any black hearts in the tile during sintering, a common problem with some reinforcing agents.”
Data Reader 7
“3% of the ball grinding dry material, which can increase green and dry strength by over 50%.”