In the pursuit of sustainable industrial practices, rubber recycling has emerged as a critical area. The ability to efficiently reclaim and reprocess vulcanized rubber not only mitigates environmental waste but also offers significant economic advantages. At the forefront of this innovation is the application of advanced mechano-chemical processes, a core principle behind our highly effective rubber recycling chemical.

The challenge with vulcanized rubber lies in its crosslinked structure, primarily formed by sulfur or peroxide bonds. These crosslinks provide strength and elasticity but make the material rigid and difficult to reprocess. Traditional recycling methods often struggle to break these bonds effectively without degrading the rubber's inherent properties. This is where the mechano-chemical approach offers a superior solution. By applying mechanical energy to the rubber in the presence of our specialized chemical agent, we initiate a dual-action process.

Firstly, the mechanical shear and impact from equipment like open mills or extruders create physical stress on the rubber. Simultaneously, our chemical agent interacts with the material, facilitating the breaking of specific crosslinks. This interaction is often described as forming coordination bonds with sulfur atoms, weakening the S-S and S-C bonds. The crucial advantage here is that this process is designed to selectively target the crosslinks rather than the main polymer chains (C-C bonds). This selectivity is key to preserving the intrinsic physical properties of the rubber, such as break elongation.

Our rubber recycling chemical, when used by manufacturers, has demonstrated a remarkable ability to shorten processing times and reduce the Mooney viscosity of the revived rubber. This means less energy consumption and faster turnaround for your production lines. Furthermore, the cost savings are substantial. By using our product, companies can achieve significant reductions in recycling chemical costs and processing aids. For instance, a typical saving of 200 RMB per ton of waste rubber can be realized when compared to first-generation reclaiming agents.

Moreover, the revived rubber processed with our agent can often be vulcanized without the need for additional vulcanizing agents and accelerators, saving valuable processing aids valued at around 500 RMB per ton. This leads to a remarkable overall cost reduction, making rubber recycling a more economically viable proposition. As a leading supplier and manufacturer in China, we are committed to providing businesses with the tools they need to succeed in the circular economy. If you are looking to buy high-quality, cost-effective rubber recycling solutions, our chemical agent is the ideal choice. Contact us today to learn more about how our product can benefit your operations and to request a sample.