For textile manufacturers aiming for the brightest whites in their cotton fabrics, understanding the precise application parameters for optical brighteners is key. Optical Brightener BYB, a leading stilbene derivative, offers exceptional performance when used correctly. This guide, from a dedicated chemical manufacturer and supplier, outlines the optimal dosages and processes for incorporating BYB into your cotton treatment routines, whether for standard whitening or alongside peroxide bleaching.

The Science of Brightness: How BYB Works on Cotton

Optical Brightener BYB functions as a fluorescent whitening agent (FWA). When applied to cotton fibers, it absorbs UV light and emits visible blue light. This emitted light neutralizes the natural yellow hue of the cotton, creating an optical illusion of enhanced whiteness and brightness. For formulators and procurement managers, ensuring consistent application is as important as sourcing a high-quality product from a reliable supplier.

Method 1: Normal Cotton Whitening Exhaust Process

This is a standard method for achieving improved whiteness on cotton. Precision in dosage and process control is crucial for consistent results.

  • Dosage: The recommended dosage for Optical Brightener BYB is typically 0.2-0.6% based on the weight of the fabric (o.w.f.). As a manufacturer, we advise starting within this range and adjusting based on the desired level of whiteness and the specific cotton grade.
  • Auxiliary Chemicals: Adding 5-10g/L of sodium sulfate can help optimize the exhaustion and diffusion of the OBA onto the cotton fibers.
  • Temperature and Time: The process is carried out at a temperature of 80-100°C for a duration of 20-30 minutes. Maintaining a stable temperature is vital for uniform brightening.
  • Liquor Ratio: A liquor ratio of 1:10-20 is recommended to ensure sufficient volume for the fabric to move freely and for the OBA to be effectively distributed.

Method 2: Peroxide Bleaching for Cotton Exhaust Process

Optical Brightener BYB can be effectively used in conjunction with peroxide bleaching, further enhancing the white brilliance of cotton fabrics. This process requires careful management of several chemical components:

  • Dosage: Similar to the standard process, the dosage for Optical Brightener BYB remains 0.2-0.6% o.w.f.
  • Chemical Bath Composition: A typical bath will include:
    • Sodium hydroxide (30%): 1-4 g/L
    • Hydrogen peroxide (35%): 4-8 g/L
    • Sodium silicate: 2-5 g/L
    • Detergent: 0.5-1 g/L
    • Stabilizer: 0.1-0.5 g/L
  • Temperature and Time: The process is run at 100°C for 30-45 minutes. The higher temperature and longer time accommodate the bleaching action while ensuring OBA effectiveness.
  • Liquor Ratio: A 1:10-20 liquor ratio is maintained.

Method 3: Continuous Process

For high-volume production, a continuous process offers efficiency. This method involves padding the fabric with the OBA solution.

  • Dosage: The OBA concentration in the padding liquor is typically 1-4 g/L.
  • Padding: The fabric is padded to achieve a liquor pick-up of 70-80%.
  • Drying/Curing: The treated fabric is then subjected to high temperatures, below 160°C, for 20-30 seconds. This rapid drying and curing helps fix the OBA onto the fibers.

Supplier Considerations for Consistent Application

When you buy Optical Brightener BYB from a trusted manufacturer, you not only secure a high-quality product but also gain access to valuable technical expertise. Understanding these application methods allows procurement managers and R&D scientists to plan their production more effectively. We emphasize that correct dosage and process control are crucial for achieving the desired brightness, ensuring customer satisfaction, and maximizing the cost-effectiveness of your textile finishing operations.

By adhering to these guidelines and partnering with a reliable supplier, you can consistently achieve exceptional whiteness and brightness in your cotton products, distinguishing your offerings in the market.