The reduction of nitrogen oxides (NOx) in industrial emissions is a critical environmental challenge. Selective Catalytic Reduction (SCR) technology stands as one of the most effective and widely adopted solutions. Central to this technology are SCR catalysts, which are meticulously engineered chemical agents that enable the conversion of harmful NOx into harmless nitrogen and water. As a dedicated manufacturer of industrial catalysts, we provide detailed insights into the performance and application of our SCR catalyst products.

SCR Technology: A Chemical Perspective

The SCR process relies on a catalytic reaction where NOx in flue gas reacts with ammonia (NH3) – typically generated from urea – in the presence of a catalyst. The chemical equation for the primary reaction is:

4NO + 4NH3 + O2 → 4N2 + 6H2O

And for NO2:

6NO2 + 8NH3 → 7N2 + 12H2O

Our SCR catalysts, predominantly utilizing the V2O5-WO3/TiO2 system, are designed to promote these reactions efficiently. The TiO2 substrate provides a high surface area and thermal stability, while V2O5 and WO3 act as the active catalytic components, facilitating the redox reactions.

Technical Specifications and Performance Metrics

Understanding the technical specifications of SCR catalysts is crucial for effective system design and operation. Key metrics include:

  • Catalyst Material: Typically a composite of V2O5, TiO2, and WO3, offering optimal activity and selectivity.
  • Module Type: Commonly available in honeycomb structures, which provide a high geometric surface area and low pressure drop. We offer various hole pitches to suit different industrial applications and dust levels.
  • Chemical Service Life: Our catalysts are designed for extended chemical service life, often rated at 24,000 hours under optimal operating conditions. This ensures long-term effectiveness and reduces replacement frequency.
  • Mechanical Service Life: The physical integrity of the catalyst is also critical, with mechanical service lives frequently exceeding 50,000 hours, demonstrating robustness against abrasion and thermal stress.
  • Activity and Selectivity: High activity ensures efficient NOx conversion, while high selectivity minimizes unwanted side reactions, such as SO2 oxidation or ammonia slip.

Industrial Applications and Manufacturing Excellence

Our SCR catalysts are integral to emission control systems in a wide range of industries, including:

  • Power generation (coal, gas, oil-fired plants)
  • Waste incineration facilities
  • Steel manufacturing
  • Cement production
  • Petrochemical processing

As a manufacturer based in China, we leverage advanced production technologies and strict quality control measures to ensure that every batch of SCR catalyst meets rigorous international standards. Our production capacity allows us to serve large-scale industrial demands efficiently. We are committed to providing reliable and cost-effective solutions for NOx reduction.

Procuring SCR Catalysts: Your Partner in Emission Control

For businesses seeking to purchase high-performance SCR catalysts, partnering with a reliable manufacturer is essential. We offer competitive pricing and direct supply, ensuring you receive top-quality products without unnecessary markups. We encourage engineers, procurement specialists, and plant managers to contact us for detailed product information, technical data, and a personalized quote. Invest in our SCR catalysts to achieve superior NOx reduction and maintain environmental compliance. Buy quality from a trusted China supplier.