NINGBO INNO PHARMCHEM CO.,LTD. is pleased to present its high-performance spinning oil specifically developed for Nylon FDY (Fully Drawn Yarn) production. This specialized textile auxiliary agent is formulated to meet the stringent demands of modern high-speed spinning processes, ensuring superior yarn quality and production efficiency.

The production of Nylon FDY involves complex mechanical processes at high speeds, where friction between fibers and machine parts, as well as inter-fiber friction, can significantly impact yarn quality and lead to production issues like broken filaments and ends. A high-quality spinning oil is indispensable in mitigating these challenges.

Our Nylon FDY Spinning Oil is engineered with a blend of carefully selected components to deliver optimal performance. Key characteristics include:

• Excellent Smoothness: The oil effectively reduces friction during high-speed spinning, minimizing yarn breakage and improving spinnability. This leads to fewer production stops and higher throughput.
• Stable Emulsion Performance: When emulsified, the product forms a highly stable dispersion in water. This stability ensures even distribution of the oil onto the fibers during application, which is crucial for consistent yarn quality. Good wettability allows the fiber to be oiled quickly and uniformly.
• Heat Resistance and Antistatic Properties: The oil exhibits good thermal stability, preventing degradation at the elevated temperatures often encountered in spinning processes. Its antistatic properties help dissipate static electricity build-up, which can interfere with yarn handling and winding.
• Good Binding Properties: The oil forms a uniform coating on the fiber surface.
• Compatibility: It demonstrates good compatibility with sizing agents commonly used in downstream processes, such as those applied for water-jet looms. This compatibility ensures the integrity and strength of the size film, facilitating smooth weaving.

The formulation is a sophisticated blend designed for synergistic effects:

• Smoothing Agent: Provides lubrication to reduce friction.
• Nonionic Surfactants: Ensure excellent emulsification and wettability.
• Antistatic Agent: Prevents static charge accumulation.
• Other Additives: Enhance specific properties like heat resistance and film formation.

Quality control is paramount. Typical technical specifications for our Nylon FDY Spinning Oil reflect its high performance:

• Appearance (25ºC): Yellow transparent liquid.
• Active Ingredients: High concentration, typically around 90±2%.
• PH (1% aqueous solution, 30ºC): Maintained within a neutral to slightly alkaline range, typically 6-8, suitable for fiber processing.
• Emulsion Stability (10% emulsion, 25ºC): Designed to remain stable for extended periods, such as 48 hours or longer, ensuring consistent application.

Proper application is key to achieving the best results:

1. Recommended emulsion oiling concentration typically ranges from 5% to 15% (based on active ingredients), depending on specific machinery and yarn requirements.

2. Recommended oiling rate, the percentage of oil applied to the fiber weight, is generally between 0.6% and 1.0%, adjustable based on yarn denier and spinning speed.

3. Emulsion Preparation: Measure the required amount of oil and add it slowly to stirred deionized water (at 20-30°C is recommended). Continue stirring for approximately 40 minutes to ensure complete and uniform emulsification before transferring to the spinning machine reservoir. It is important, especially in colder environments, to ensure the oil is at room temperature and well-homogenized before preparation.

The product is securely packaged to maintain quality. Standard packaging includes drums (e.g., 180kg/drum) or tanks (e.g., 1000kg). Storage should be indoors at room temperature, away from direct sunlight and extreme temperatures, to preserve product integrity over time.

Utilizing a premium spinning oil like the one offered by NINGBO INNO PHARMCHEM CO.,LTD. translates into significant operational and quality benefits. Reduced yarn breaks mean higher machine efficiency and lower waste. Consistent yarn quality ensures better performance in subsequent textile processes like texturing, winding, and weaving. The antistatic and smoothing properties contribute to smoother running of machinery and reduced wear. Furthermore, compatibility with sizing agents simplifies the overall textile production chain.

The textile industry, particularly the sector producing synthetic fibers like nylon and polyester, relies heavily on the performance of auxiliary chemicals. As spinning speeds increase and yarn specifications become more demanding, the role of high-performance spinning oils becomes even more critical. Developing formulations that can withstand higher temperatures, provide superior lubrication under extreme shear, and offer stable performance over long production runs is an ongoing focus in chemical innovation for textiles. Environmental considerations are also driving the development of more sustainable and readily biodegradable spinning oils, ensuring that modern textile production meets global environmental standards without compromising performance.

Understanding the precise needs of different yarn types and spinning technologies is essential. For Fully Drawn Yarn (FDY), the oil needs to perform optimally during the combined drawing and winding process, where fiber orientation and crystallization are completed. The oil's ability to manage friction and static during this phase directly impacts the physical properties and surface characteristics of the final yarn. Consistency from batch to batch is a hallmark of a reliable supplier, ensuring that textile manufacturers can maintain stable production parameters and predictable yarn quality.

NINGBO INNO PHARMCHEM CO.,LTD. is dedicated to providing high-quality chemical solutions for the global textile market. Our expertise in chemical synthesis and formulation allows us to develop products like this Nylon FDY Spinning Oil that deliver exceptional value through improved performance and efficiency. We are committed to working closely with our customers to understand their specific requirements and provide technical support to optimize the use of our products in their processes.

For textile manufacturers seeking a dependable manufacturer and supplier of Nylon FDY Spinning Oil, NINGBO INNO PHARMCHEM CO.,LTD. offers competitive price options and various packaging sizes. To learn more, inquire about the price, or discuss how to buy or purchase this product, please contact us directly. We are ready to assist you with your textile auxiliary needs.