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Solving Burnt-Out Printing Challenges: Preventing Defects Effectively

The pursuit of perfection in textile production is often met with various challenges, as common defects can significantly impact product quality, lead to material waste, and reduce overall efficiency. Burnt-out printing, despite its immense artistic potential, is no exception, frequently presenting issues such as incomplete patterns, unwanted blackening, or irreversible fabric damage. NINGBO INNO PHARMCHEM CO.,LTD. provides unparalleled expert solutions specifically designed to mitigate these prevalent challenges, thereby ensuring consistently flawless results in all your burnt-out printing applications.

One of the most critical aspects in burnt-out processing is the meticulous management of heat treatment, which is essential to prevent over-baking and unsightly fabric discoloration. Our specialized MF-15 anti-scorch agent textile is ingeniously formulated to actively inhibit excessive burning, thereby granting manufacturers greater precise control over the crucial baking phase, typically conducted between 120-140ºC. Adjusting the dosage of MF-15 appropriately can effectively prevent common and frustrating problems such as the dreaded blackening of the fabric after baking, a defect that is notoriously difficult, if not impossible, to remedy.

Another frequently encountered issue is the presence of incomplete burnt-out patterns or undesirable spots, which often stem from insufficient paste penetration or the formation of air bubbles within the paste. Our comprehensive technical guidance and advanced product formulations, including the high-performance polyester burnt-out printing auxiliaries supplier provides, directly address these concerns. We vehemently emphasize the paramount importance of proper fabric pre-treatment (hydrophilic treatment), maintaining the correct paste consistency, and applying even pressure during printing to ensure uniform permeation and consistently exceptional results across the entire fabric surface. The permeation standard dictates that the wet pattern should be visible on both sides of the fabric before entering the oven.

For manufacturers grappling with patterns that appear unclear, faded, or virtually invisible after washing, NINGBO INNO PHARMCHEM CO.,LTD. offers precise, data-driven advice. Such issues can typically arise from incomplete heat treatment—where the temperature is not high enough for the acid to fully react with the cotton—or, conversely, from an excessive dosage of auxiliaries that can have an inhibitory effect. Our solutions are rigorously formulated to ensure optimal chemical reaction between the acid-releasing burnt-out powder (MF-20) and the cellulosic cotton fibers, consistently leading to crisp, clear, and perfectly defined patterns post-washing.

Troubleshooting textile production defects necessitates a profound understanding of intricate chemical interactions and precise process parameters. NINGBO INNO PHARMCHEM CO.,LTD. not only reliably supplies high-performance auxiliaries but also empowers its clients with the invaluable technical insights and support needed to decisively overcome common pitfalls. By integrating our superior products and adhering to our meticulously recommended best practices, textile businesses can achieve consistent, high-quality burnt-out effects, thereby significantly minimizing costly waste, improving overall fabric quality, and ultimately maximizing profitability.

Manufacturing Facilities

NINGBO INNO PHARMCHEM CO.,LTD. was established in 2007. It is committed to the R&D, production and sales of raw materials, pharmaceutical intermediates and fine chemicals. We striving to create a high-efficiency and high-quality integrated chemical service platform to better serve domestic and foreign customers.

Professional Export Experience

to Global Customers

WHY CHOSE US?

1. 20 years of R&D, manufacturing and sales experience, serving customers in 60 countries and regions around the world;

2. Own R&D laboratory, pilot platform and large-scale production workshop, which can meet the audit requirements of global customers;

3. We can satisfy customers' perfect transition from small scale lab requirements (gram level) to commercialization requirements (hundred tons level).

FAQ

  • A: We don't have Minimum Order Quantity, exact quantity should be provided before quotation for us to calculate the exact cost.

  • A: We don't provide free samples due to lots of request and expensive international courier's cost, we can deduct the sample charge after commercial order placed.

  • A: Our payment terms: Small or sample order: T/T IN ADVANCE. Commercial order: First order should be by T/T IN ADVANCE or L/C at sight, and following orders T/T 30~90days is acceptable subject to approval of credit application.

CONTACT US
Should you need to contact us; you may call during regular business hours, Monday through Friday, 8am – 6 pm.
NINGBO INNO PHARMCHEM CO.,LTD.
Address: No.163 Ruiqing Rd.,Ningbo 315000 China
Phone: 86-574-87319282
Fax: 86-574-27912196
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