Effective mold release is a critical step in the production of high-quality precast concrete elements. Without a reliable release agent, concrete can stick to molds, leading to damaged products, costly mold repair or replacement, increased labor for cleaning, and significant production delays. This is especially true for specialized applications such as concrete slatted floors used in livestock facilities, where clean surfaces and structural integrity are paramount for hygiene and durability.
NINGBO INNO PHARMCHEM CO.,LTD., a trusted name in chemical solutions, is proud to offer AS-986, an advanced liquid mold release agent specifically developed to address these challenges. Designed for superior performance, AS-986 ensures effortless demolding and contributes to the production of flawless concrete surfaces, essential for demanding applications like livestock flooring and various precast components.
One of the primary advantages of AS-986 is its strong release effect. This feature guarantees that precast concrete products separate cleanly from the mold surface every time. This ease of separation minimizes the risk of concrete breakage or surface defects during the demolding process, reducing waste and improving overall production yields. It also significantly cuts down on the physical effort required to remove the finished product, streamlining operations.
Furthermore, AS-986 is formulated to deliver a smooth surface finish. Unlike some release agents that can leave behind residues, pores, streaks, or unsightly oil marks, AS-986 helps create concrete surfaces that are clean, uniform, and aesthetically pleasing. For functional components like livestock slatted floors, a smooth, non-porous surface is crucial for preventing the buildup of manure and facilitating easy cleaning, contributing to better animal health and farm hygiene.
Universal compatibility is another key benefit. Concrete manufacturers often utilize molds made from a variety of materials, including steel, aluminum, wood, and different types of plastic. AS-986 is versatile enough to be used effectively on all these common mold types, eliminating the need for multiple specialized release agents and simplifying inventory management and application procedures.
Safety and environmental responsibility are increasingly important considerations in manufacturing. AS-986 stands out as a safe and eco-friendly option. It is non-toxic, non-corrosive, and odorless, making it safer for workers to handle and minimizing environmental impact. Its formulation is free of harmful solvents, aligning with modern regulatory requirements and promoting a healthier working environment.
High efficiency is vital for cost-effective production. AS-986 boasts a high coverage rate, meaning less product is needed per square meter of mold surface. This high efficiency translates directly into material savings and reduced labor costs associated with application. Coupled with its moisture resistance, which ensures reliable demolding performance even in humid conditions, AS-986 provides consistent results under various environmental stresses, further enhancing productivity.
The primary applications of AS-986 include concrete livestock flooring, such as slatted panels for pig farms and cattle barns, and general precast concrete components that require a clean surface and high durability. The challenging environment of animal housing demands materials that can withstand constant exposure to moisture and waste; the effective release and smooth finish provided by AS-986 contribute significantly to the longevity and functionality of these critical structures.
Using AS-986 is straightforward, contributing to its high efficiency. The recommended usage instructions involve diluting the liquid concentrate with water at a ratio typically ranging from 1:20 to 1:40, depending on the specific application requirements and mold type. The diluted solution is then applied evenly onto the cleaned mold surface using standard methods like a spray gun or brush. It is important to allow the applied agent to dry on the surface before pouring the concrete to achieve the best results. Avoiding excessive application is key to prevent material waste and ensure sharp, well-defined concrete edges.
The product is conveniently packaged in 20L plastic drums, suitable for industrial use. Proper packaging and storage involve keeping the drums in a dry, well-ventilated area within a temperature range of 5°C to 35°C. Stored correctly, AS-986 maintains its effectiveness for a shelf life of typically 12 months.
Investing in a high-quality mold release agent like AS-986 from NINGBO INNO PHARMCHEM CO.,LTD. yields multiple benefits beyond just clean demolding. It extends the lifespan of expensive molds by reducing wear and tear from sticking concrete and aggressive cleaning methods. It improves the overall quality and consistency of the final concrete products, reducing defects and the need for rework. This leads to increased productivity, lower operating costs, and ultimately, enhanced profitability for precast concrete manufacturers.
For companies seeking a reliable and high-performing liquid concrete mold release agent, AS-986 offers a compelling solution. As a leading concrete mold release agent manufacturer, NINGBO INNO PHARMCHEM CO.,LTD. is dedicated to providing high-quality chemical auxiliaries. If you are looking to buy concrete release agent or need a trusted concrete mold release agent supplier, please reach out to us. We can provide detailed information on the AS-986 concrete mold release agent price and assist you with your purchase requirements. Contact NINGBO INNO PHARMCHEM CO.,LTD. today to discuss how AS-986 can optimize your precast concrete production processes and enhance the quality of your products.
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1. 20 years of R&D, manufacturing and sales experience, serving customers in 60 countries and regions around the world;
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3. We can satisfy customers' perfect transition from small scale lab requirements (gram level) to commercialization requirements (hundred tons level).
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